How to Reduce Costs in Sheet Metal Fabrication Projects
Design Bjorn Thompson Design Bjorn Thompson

How to Reduce Costs in Sheet Metal Fabrication Projects

Sheet metal fabrication is a critical part of many manufacturing and construction projects—but costs can add up quickly if the process isn’t planned carefully. From material selection to design choices and production methods, small decisions can have a big impact on your final price. Below are practical, proven ways to reduce sheet metal fabrication costs without sacrificing quality or performance.

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First Article Inspection in Sheet Metal Manufacturing
Quality Control Bjorn Thompson Quality Control Bjorn Thompson

First Article Inspection in Sheet Metal Manufacturing

First Article Inspection (FAI) is a critical quality control process in sheet metal manufacturing, serving as the bridge between design intent and full-scale production. It is the first formal verification that a manufactured part meets all specified requirements before mass production begins. When performed correctly, FAI helps prevent costly errors, reduces scrap, and builds confidence between manufacturers and customers.

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Common Sheet Metal Finishes Explained: Powder Coating, Anodizing, Plating & More
Sheet Metal Fabrication Basics Bjorn Thompson Sheet Metal Fabrication Basics Bjorn Thompson

Common Sheet Metal Finishes Explained: Powder Coating, Anodizing, Plating & More

Surface finishing is a critical phase in sheet metal fabrication that directly impacts corrosion resistance, mechanical performance, dimensional stability, and part longevity. Proper finish selection is often dictated by environmental exposure, functional requirements, industry standards, and material compatibility.

This article provides a technical overview of common sheet metal finishing processes, including their mechanisms, performance characteristics, and typical industrial applications.

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ELO Engineering Hosts ASCM Twin Cities Chapter for Facility Tour and Networking Event
News Bjorn Thompson News Bjorn Thompson

ELO Engineering Hosts ASCM Twin Cities Chapter for Facility Tour and Networking Event

ELO Engineering successfully hosted the ASCM Twin Cities Chapter on October 30th, bringing together supply-chain, operations, and manufacturing professionals from across the region for an evening of learning, collaboration, and industry engagement. The event highlighted ELO Engineering’s capabilities in precision sheet-metal fabrication and reinforced the company’s role as a key partner within the regional manufacturing ecosystem.

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Laser Cutting vs. CNC Punching: Which is Better for Your Sheet Metal Project?
Bjorn Thompson Bjorn Thompson

Laser Cutting vs. CNC Punching: Which is Better for Your Sheet Metal Project?

When designing a sheet metal part, choosing the right fabrication process is one of the most important decisions you’ll make. Two of the most common cutting methods—laser cutting and CNC punching—each offer unique advantages depending on your part geometry, volume, and material requirements.

Understanding the differences helps engineers, buyers, and manufacturers choose the most cost-effective and efficient process. Below, we break down how the two methods compare and when each one is the smarter choice.

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